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In mid-November, the commercial robotic management system and welding system designed by Muyang have been debugged.

The elements of the pattern trial manufacturing have been processed and painted, and the meeting is began.

Normal industrial robots have 6 axes, and there are additionally 7 axes, however only a few.

The accessibility of 7-axis is increased, however basically, it’s 6-axis, which may meet the necessities of use.

One axis represents a joint that may rotate, and 6 axes are 6 rotating joints. Often, the sixth axis is equal to the human wrist.

Every axis is pushed by a servo motor, and there are 6 servo motors for six axes, and the motor energy of every axis is completely different.

On account of mechanism interference, the rotation vary of every axis is restricted. Like the primary axis, it’s usually round 330 levels, and it can’t rotate 360 ​​levels in a single circle.

Xinghai Group’s first welding robotic is known as “XH1400”, “1400” signifies the vary of arm motion, and the utmost reaching distance of the sixth axis is 1400 mm, which is definitely 1437 mm.

The full energy of the six motors is 3400, and the load of the commercial robotic is 155 kg, which is 15 kg lighter than the counterpart Panasonic welding robotic TM1400, with a extra compact construction and a bigger vary of movement.

The repeat positioning accuracy of the design is plus or minus 3 wires, which is increased than the plus or minus 5 wires of TM1400.

It isn’t but identified how properly the ultimate meeting works.

Throughout this time period, Mu Yang mingled with the scientific researchers of the commercial robotic laboratory, chatting whereas debugging the tools.

Earlier than the change, Mu Yang did not have that leisure time, there are lots of issues within the firm ready for him to cope with.

Now, he can commit himself to scientific analysis.

Everyone seems to be conversant in the chairman and may chat about every part.

Particularly just a few younger staff, who’re related in age to Mu Yang, and there’s no communication between them. They even requested Mu Yang if he likes to play basketball or soccer.

Mu Yang smiled, “Basketball is alright, I can play basketball every so often, I am unable to play soccer, however I like watching the World Cup.”

“Hey, subsequent yr is the World Cup, however it’s a pity that we do not have our nationwide crew.”

“There isn’t any remorse, we went with the ball, however not the individuals.” Mu Yang joked.

“Haha, the chairman is correct, we went to every part besides the gamers.”

“There are two ball video games in our nation which might be invincible on the earth, one is desk tennis, nobody can beat it;

The opposite is soccer, which nobody can beat. “

“Haha, the chairman is basically humorous.”

“Inform me, do you suppose Messi can win the championship subsequent yr?”

“It is too troublesome, it is too troublesome to depend on him alone.” Mu Yang replied, Mai Xi is nice, however when all of the teammates depend on him, it is onerous to win, typically it is good to have the ability to draw, Relying on offside groups is unlikely.

Except, Macy can open and hold.

“Chairman, aren’t you optimistic about Mai Xi?”

“It isn’t that I am not optimistic about it, however I am not optimistic that his nationwide crew can win the championship. For soccer, it is not sufficient to depend on one individual alone. What if his crew will not be ok.

Soccer is liable to miracles, it will depend on whether or not you may grasp the fleeting alternatives, and so is life. “Mu Yang needed to observe the World Cup stay, however neglect in regards to the hazard of going overseas. In his life, it could be troublesome for him to go overseas.

“Chairman, are you planning to put money into a soccer crew?”

Mu Yang laughed and shook his head, “Overlook it, I am not that .”

Everybody debugged the tools whereas chatting, and Mu Yang typically participated within the hands-on work. For many who like equipment, should you let him stand and watch with out doing something, his fingers will itch.

If he likes to play with equipment, he would function it by himself, so Mu Yang did not put himself in a excessive place, which made it troublesome to get together with the staff.

Mu Yang additionally requested the scientific researchers within the laboratory to do extra work. Solely by doing it should they discover extra issues.

Even an engineer who’s engaged in design must go to the workshop ceaselessly, and must assemble and function the issues he designed.

If Mu Yang would not like machines, then he would not like machines both.

I am too lazy to get began, and I do not even need to come to the laboratory.

In any case, he made the management system and the instructing pendant by himself, and it was solely after he began debugging that he knew the place there was an issue together with his design.

We talked in regards to the World Cup for some time, after which we talked about industrial robots.

“How a lot is the worldwide gross sales quantity of business robots?”

“About 200,000 items final yr.”

“It would not appear to be a lot. The market measurement of 30 billion yuan is much lower than that of the auto business.”

“It is actually not massive, however its position can’t be ignored. Trendy clever manufacturing cannot do with out it, and there are some advanced atmosphere jobs, resembling high-temperature forging, that are too harmful to function manually. “

“The island nation subsequent door may be considered the nation that makes use of essentially the most robots on the earth, with about 300,000 items, adopted by the attractive nation and the nation with 160,000 items, and the nation with 140,000 robots.”

“Island nations do have benefits and drawbacks. I’ve to confess that their mental growth is quicker than that of Germany.”

“Our nation has 130,000 items, the fifth on the earth. The density could be very low and the event is quick. It’s estimated that it’s going to grow to be the world’s primary in just a few years, however the density remains to be far behind developed nations.”

“Chairman, can the robots of the 4 main manufacturers function?” an engineer requested Mu Yang.

Mu Yang stated flippantly, “Nicely, it is okay, I am not very expert.”

Yin Zhi, the technical supervisor, stated: “Xiao Liao, the proficiency within the eyes of the chairman is in contrast with the World Expertise Competitors. In the event you say you might be proficient, you should be primary on the earth; Years of operators should not a lot completely different.”

“Wow, that is actually superb. Chairman, how did you apply? Is that this expertise?”

“Possibly I used to make some issues by hand after I was a baby, and it is quicker to get began. I do not suppose it is expertise. Follow makes excellent. In addition to, many issues are related. If I can function a model of educate pendant, I can get began with different manufacturers. Will probably be very quick, however KUKA is extra troublesome and never appropriate for welding.” Mu Yang Le Youyou stated, he can function two manufacturers of business robots, and he’s extra conversant in the opening and shutting.

For him, his expertise is dishonest.

Nevertheless, for his stage, that is nothing to point out off. It is simply that for these scientific researchers, theoretical know-how is a traditional operation, however operation is an actual comparability. In any case, they don’t seem to be employees.

For the subsequent few days, Mu Yang spent all his time within the laboratory.

The meeting of the robotic will not be difficult. Many elements are produced in modules. So long as the elements are prepared, two or three individuals can assemble them in just a few days.

If the assembled tools is shipped to the location, two individuals can set up and debug the commercial robotic and welding machine in at some point.

A bit of apparatus will not be very costly. If it takes a number of days to assemble a bit of apparatus, the service value is simply too excessive.

There are a complete of 100 R&D personnel for the commercial robotic venture, and solely a dozen scientific researchers chargeable for on-site testing and set up.

By the tip of November, the Industrial Robotics Laboratory had assembled two XH1400 welding robots. The arc welding system of the robotic was matched with the arc welding machine produced by our firm, which made it simpler to make use of.

On the afternoon of November twenty fifth, Mu Yang will come to test and settle for the tools.

“Chairman, could I ask how a lot we are able to promote this set of welding robots?” A check engineer requested Mu Yang.

“100 or 2 hundred thousand. The specifics are decided by the advertising division. We simply have to make a prototype. If the prototype is debugged and handed the acceptance, it is going to be as much as you for mass manufacturing.”

The present Mu Yang is just chargeable for fixing the core know-how. So long as the prototype debugging is OK and the acceptance is handed, his process will likely be accomplished.

There are numerous varieties of industrial robots. When it comes to arc welding robots, the load of 6KG has met the market demand of most arc welding machines. On the idea of XH1400, the personnel of the venture crew will develop one other mannequin, XH1800, with a bigger working scope.

In brief, Mu Yang would not want to fret in regards to the enlargement of the mannequin.

“Okay, throughout this time, after the chairman joined in, the analysis and growth progress was many instances quicker.”

“Do not get too excited, let’s begin the check welding. Whether or not you may beat the OTC will depend on this tools.” Mu Yang waved his hand and ordered to start out the check welding.

“OK.”

The expert check engineer installs two T-shaped carbon metal plates with a thickness of 10 mm and a size of 200 mm every which were spot-welded firmly on the working platform, after which adjusts the educate pendant to guide mode to show programming and welding course of The parameters are set to present 160A, voltage 22V, welding velocity 50CM per minute, no swing.

Solely two fillet welds should be welded, and the instructing programming could be very quick, and it may be achieved in two or three minutes.

After programming, go once more to forestall programming errors from hitting the gun.

If it collides with the gun, it is going to be an accident. It’s going to injury the welding gun head and the sixth axis, and it’ll value greater than 10,000 yuan to exchange it. You need to know that the robotic won’t cease routinely, solely by manually urgent “emergency cease”.

The check engineer adjusted the educate pendant to computerized mode, reminded everybody to face distant and to not watch the welding, after which pressed the exterior button “Begin”.

In the event you have a look at the welding arc mild with no protecting masks, it should damage your eyes.

Presently, there was a “scorching” sound from the welding place, and a big arc flashed on the nozzle of the gun tip, flashing and flashing.

“For boards over 3 mm, you needn’t use pulse mode welding, simply use DC welding.” Mu Yang stood apart and reminded. “Hey, I forgot.”

The check engineer was slightly embarrassed, “Chairman, you actually perceive, you may see it straight away.”

“What is the level of guessing? Your flickering welding arc will not be pulse welding.”

Mu Yang replied that whether it is pulse welding, the arc mild will not be steady, however flickering. Even should you do not have a look at the arc mild, the employees work on this atmosphere for a very long time, and their eyesight will likely be extra prone to get drained.

After this system is completed, the robotic will routinely finish the welding.

Everybody got here nearer to observe the welding impact, and the welding was okay.

“Attempt one other piece of welding. The impact is totally achieved by welding with a welding machine. In the event you use a welding machine that’s inferior, it could not have the ability to weld properly.” Mu Yang stated.

An worker took the pliers to take away the welded workpiece, after which assembled a T-shaped plate. The check engineer noticed that the place of the put in workpiece had not modified, so there was no want to vary this system. He solely wanted to vary the heartbeat welding of the arc welding machine to DC welding. That is positive.

After some time, begin welding once more.

This time, the welding arc didn’t flicker, however a steady arc, which could possibly be judged from the mirrored mild round it.

Mu Yang took the protecting masks and was about one meter away from the welding arc to watch the modifications within the welding pool.

On the identical time, high-speed cameras are put in round to take footage, and testing devices measure and file the welding course of. Nevertheless, skilled welders can choose whether or not the welding fusion is nice or not by immediately observing the dynamics of the welding molten pool.

After a minute or two, the soldering is over.

The weld is a fillet weld with a leg measurement of round 5 mm, very even, the floor of the weld will not be slippery, and importantly, there isn’t a spatter round and the perimeters are properly fused.

“We’re welding carbon metal, which is the best to weld, and we’re nonetheless welding horizontally. Attempt vertical welding, experiment with supplies which might be tougher to weld, and in addition check swing welding, particularly when the swing frequency is quick, to see if it may be achieved. The swing of the advanced trajectory, that is the problem.

The OTC welding robotic can’t swing when the frequency exceeds 5. The entire machine shakes very badly, and it’s unattainable to appreciate numerous difficult swing trajectories. At current, solely ABB robots can understand it.

After the outcome comes out, report the outcome to me, and I’ll come to test and settle for it.

Now, you could have solely initially accomplished the staged duties, and haven’t but accomplished the duties. “Mu Yang confessed that extra difficult assessments can’t be examined in a short time.

Estimated to take every week.

One other 5 days later, Mu Yang acquired a report from Yin Zhi, the technical supervisor of the commercial robotic venture crew.

Check handed!

It took Mu Yang half a day to go to the laboratory for inspection and acceptance, and certainly no issues have been discovered.

It may be stated that Xinghai Group’s arc welding robotic has been efficiently developed.

There are numerous industrial robots

Along with arc welding (gasoline shielded welding) robots, there are argon arc welding, dealing with, palletizing robots and so forth.

However it doesn’t matter what, these robots use the identical management system and the identical educate pendant. The shifting and palletizing system is way simpler than the welding system, and Mu Yang doesn’t have to develop it himself.

So, Mu Yang’s mission in industrial robots has been accomplished.

Typically, the XH1400 arc welding robotic has increased precision, higher motor efficiency, sturdy overload capability, good stability, and one of the best algorithm than different robots of the identical kind.

Particularly the algorithm, which impacts the movement management system, can also be an issue for robots.

The trajectory of welding swing is definitely the identical as when a automotive takes an S-curved highway. If the chassis will not be good, the automotive will shake very a lot.

The identical is true for the robotic. If the steadiness is poor, when it’s working quick and the swing frequency could be very excessive, the shaking could be very giant. If it’s a home robotic, it feels that the entire shelf goes to be free.

“Congratulations to everybody for finishing the staged victory. You possibly can have a good time tonight.” Mu Yang requested the on-site personnel to assemble collectively and reward them. “The experimental knowledge should be collected properly. Whether or not it fails or succeeds, it’s your worthwhile expertise.”

After Mu Yang completed talking, he defined to Yin Zhi and left the commercial robotic laboratory.

After seeing the chairman depart, a check engineer stated to Yin Zhi, the technical supervisor:

“Boss, after the chairman joined in, our scientific analysis has progressed a lot quicker.”

“Sure, this is the reason the chairman stepped down from the place of president and turned to scientific analysis. The chairman is a high scientist, a high skilled, not only a nice entrepreneur.” Yin Zhi agreed, “This additionally displays It seems that our stage is basically not excellent and we have to work tougher.”

“Nicely, if there isn’t a chairman, our technical stage will likely be top-notch within the nation. With the chairman, it should rise two grades.”

Yin Zhi stated solemnly, “This cannot be helped. If it was that simple, different home robotic corporations would have developed top-notch industrial robots way back, and they might not be overwhelmed by the 4 main manufacturers of robots. At current, our firm solely has colleagues within the laser and materials venture groups. Could be extra refined on the idea of the unique know-how ~ www.seynovel.com ~ to develop extra superior know-how, not depend on the chairman, different venture groups are nonetheless working onerous.

Our venture crew was established comparatively late, and I do not need to be ranked final.

Within the subsequent yr, we will need to have a radical understanding of the know-how of business robots, and we will likely be profitable if we are able to actually develop extra superior industrial robots with out counting on the chairman.

Now, nothing to be pleased with.

Nevertheless, everybody has been exhausted in current months, and the crew constructing at evening. “

“Good!”

…

Mu Yang returned to his house on the one hundred and first ground of Xinghai Constructing from the commercial robotic laboratory, and took a sizzling bathtub within the bathtub.

Since resigning from the submit of president, he usually spends time within the laboratory, not carrying a swimsuit, however an informal sportswear, which is less complicated to maneuver round.

The corporate’s first self-developed industrial robotic has lastly come out. If the OTC executives learn about it, they may most likely panic.

The analysis and growth of business robots is accomplished, and Muyang’s present analysis and growth focus is just on industrial grasp machines.

As for chip manufacturing and design, in addition to aero engines, that’s after studying system stage 7.

With the ability to make industrial robots doesn’t imply that you are able to do a superb job in clever robots, it simply signifies that one other fundamental work has been accomplished.

Within the subsequent few days, Mu Yang spent most of his time on the studying system. For the reason that studying system was upgraded to stage 6 on January 1, 2011, it has been virtually three years now, and there may be nonetheless greater than 300 million expertise factors to improve to stage 7. class.

He’s significantly wanting ahead to what capabilities the studying system may have when it’s upgraded to stage 7.

My mentality daily is sort of the identical as when my spouse is about to present delivery. I really feel that life is like years, and I hope to improve quickly.

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